Carton Flow Impact Tray

SOLUTIONS

FOR THE TOUGHEST APPLICATIONS

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Built to Take the Punishment

The addition of a carton flow impact tray is highly recommended for all heavy carton and tote applications.  It reduces wear and tear on carton flow wheels and tracks which not only preserves your carton flow investment but reduces potential lane downtime.

The impact tray is mounted flush with the top of the carton flow wheels on the charge/load side of the system. The carton or tote is first loaded onto the impact tray and then is gently slid onto the wheels or tracks for advancement down the lane to the pick face. By absorbing the initial impact, the impact tray prevents damage to axles, tracks, guides, and wheels.

Carton flow impact trays are manufactured from heavy-duty galvanized steel to withstand the daily use of a busy warehouse environment. Widths and lengths can be customized to be added to any new Mallard carton flow system or retrofitted into existing systems.

Perfect for any heavy carton application such as beverage, food, automotive, parts assembly, freezer, and cooler.

Advantages

  • Increases longevity of carton flow lane parts
  • Evenly distributes weight of heavy cartons and totes onto tracks
  • Easy to install/Can be retrofit into existing systems
  • Fits all Mallard carton flow product

Specifications

  • Customizable shelf lengths
  • Heavy-duty, galvanized steel
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Improve E-Commerce Fulfillment Productivity

Consolidate your order picking operation for quick throughput of multiple small orders, or piece picking with a space and efficiency economizing pick module.

How It Works

  • Stored SKUs in carton flow for pick-to-tote or carton
  • Compiled totes/orders placed on an adjacent conveyor
  • Carton flow stores a short (>2 week) supply reserve storage (6-8 cases) per SKU
  • Stock is replenished from the opposite aisle minimizing pick action interference
  • Selective (or other) rack, located adjacent to the pick module, provides full pallet reserve storage

Advantages

  • Save space – up to 50% vs. static rack
  • Increase pick locations – up to 40 slots per bay
  • Reduce travel time and equipment requirements
  • Decrease labor costs – by as much as 50%
  • Increase productivity
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