1. 7 FAQs –Ergo Cell Pneumatic Separator for Pallet Flow — Boost Case-Picking Efficiency, Reduce Worker Injury

    At Mallard we focus on gravity flow solutions to make warehouse operations run more smoothly, efficiently and safely. Ergo Cell pneumatic separator for pallet flow is the epitome of what we do. Ergo Cell is a hydraulic lift table that is built into the discharge end of a pallet flow system. It works in conjunction with the pneumatic pallet separator so that the pallet on the lift table is free fro…Read More

  2. Mallard Rolls into Iowa with a New Carton Flow Production Facility

    New 30,000 sf facility to Meet Growing Demand for Carton Flow Rack Systems & Accessories We’re proud to announce the opening of our newest manufacturing facility located in Maquoketa, Iowa. The 30,000 sq. foot facility opened its doors on July 1st, 2019 as a dedicated carton flow rack manufacturing site. The need for a new facility is largely due to the increased market demand for carton flo…Read More

  3. All It Takes is a Spark – Happy 4th of July from Mallard

    Just a spark, an idea, can turn into something great. The birth of a nation built on individual freedoms… well, that’s a gigantic “something great” but one we are all most thankful for. At Mallard, we like to think of ourselves as problem solvers. Challenges encountered by our customers fuel our creative juices to find solutions that are unique… individualized. By helping our customers, …Read More

  4. Mallard Engineering Lab Gets an A+ on this Test | New Carton Flow Test Area

    Where can you find Dyna-Flo, Dyna Flo HD and Cart-Trak carton flow rack all in one place? Awe you guys are so smart! It’s Mallard’s newly upgraded carton flow testing area. Our test lab engineers are hard at work ensuring that our customers get the best solution to meet their needs… and now they can do that with a longer, more thoroughly-equipped test center. Carton flow rack tests are usefu…Read More

  5. Mallard MeetUp … with Pete Haglund. Say, “Hi” to Pete!

    Another new friendly face… We’re meeting up today with one our newest gravity flow specialists, Inside Sales Coordinator, Pete Haglund. Pete is a local resident (a.k.a. knows where to find the best food) with a legacy of material handling in his family (i.e. smart family). The world of gravity flow rolls through Pete’s hands at Mallard as a main hub for processing customer RFQs and POs. In h…Read More

  6. Pealing Back the Layers of Pallet Flow Design for Layer Picking

    Creating custom palletized orders via a layer pick system means building a pallet, one layer at a time using a layer pick forklift attachment or similar apparatus. The completed pallet is often called a “rainbow” pallet as it is made up of different layers of inventory – i.e. a unique SKU of cases per layer. Using pallet flow rack vs simple floor stacking to continually feed reserve stock fo…Read More

  7. 7 FAQs –Building a Rainbow with Pallet Flow Layer Pick Separator

    Considering a layer pick application for your high-volume, high-SKU order fulfillment?... Good Pick! Layer picking is a highly productive, cost-effective solution for beverage, wine & spirits, grocery, or retail applications requiring multiple or mixed SKU pallet shipments. Each layer of cases on the pallet is comprised of a different SKU, creating a multi-layered “rainbow” pallet. The fun…Read More

  8. Carton Flow Mobile Carts – Perfect Spot for Picking, Packing & Putting… Every Time

      Mobile carton flow work cells are the right product at the right time. As operations managers deal with an increase in smaller, more individualized order processing at a faster rate they are also facing workforce shortages and retention issues. Well, the Mallard engineers heard the need and in response have designed a tool to help solve this warehousing challenge. Our mobile carton flow work ce…Read More

  9. 7 FAQs — Designing Deep-Lane Pallet Flow Using the Forklift Separator

    The forklift separator (FL-300) is a friend for deep-lane, multi-level, high-density pallet flow systems. Why do we say that? Deep-lane systems are highly efficient and productive uses of warehouse space and resources, as long as they are properly designed to accommodate for pallet back pressures... that’s where the forklift separator springs into action. Back pressure is the force of gravity in…Read More

  10. A New Look at Productivity Enhancing Carton Flow Accessories

    New Carton Flow Accessory Resource Enhances Customer Experience Looking for information on carton flow systems? Design, function, options, and accessories? We’ve got you covered. Mallard offers product application and design specifications for all our carton flow products and now we’ve updated our carton flow rack accessories pages to contain up-to-date content and expanded navigation. Individ…Read More