1. 5 Signs that it’s Time to Replace Your Pallet Flow System

    Pallet flow rack systems are workhorses in a warehouse. They’re designed to handle the demands of full pallet, case-pick, even layer-pick operations efficiently, and long-term, without a great deal of maintenance and care. Just like everything else in your facility, however, pallet flow rack needs to be regularly evaluated for signs of damage. Repair or replacement, in certain circumstances, may…Read More

  2. It Takes Two… to Make this Pallet Flow System Flow Just Right

    At Mallard Manufacturing we offer five unique types of pallet flow rack to suite nearly every pallet flow rack challenge: Magnum wheel, full and split roller, steel skate wheel and IE wheel. However, sometimes we’re given the opportunity to try something new and use our products in a creative way. Here’s a cool example of how combining split roller pallet flow with steel skate wheel tackles a …Read More

  3. 7 FAQs – Stack Empty Pallets for Easy, Safe Removal with EPR 700 Pallet Separator

    The byproduct of a busy case picking operation is an abundance of empty pallets. Safely and economically remove those pallets from your pick area with Mallard’s empty pallet return lanes. Mallard Empty Pallet Return Lane Systems (EPRs) are reverse engineered pallet flow. When pallets are emptied at the pick face, the pallet is removed and placed on the EPR lane where it is returned to the opposi…Read More

  4. Mallard Manufacturing says, “Happy Labor Day and Thank You”

    “Choose a Job You Love, and You Will Never Have to Work a Day in Your Life” Harvey Mackay Our team at Mallard works hard, but we love what we do… so Thank You to our extremely hard working team, amazing partners and valued customers. Thank you for a job more than well done. You have made our “work” worth it; challenging, rewarding and always interesting. Our advice to all of you on thi…Read More

  5. Where the Metal Meets the Flow… Pallet Flow Solutions for Custom Metal Containers

    The Mallard in-house engineering testing lab was created for situations just like this latest pallet flow test. An industrial manufacturer of arc welding and cutting equipment needed a more productive method of inventory flow. The challenges our team faced in developing the best pallet flow solution were the oversized custom metal container and the heavy load weight (roughly 3000 lbs. when double …Read More

  6. Customer Support has a Name… Jessica! Welcome to Mallard MeetUp

    Welcome back to Mallard MeetUp! Meet Jessica Blaine… whose middle name we’re pretty sure is, Can I Help? Jessica is currently our Customer Support Coordinator, but her career at Mallard actually began 18 years ago as a summer intern. Starting as a receptionist/data entry support person, Jessica has moved on to customer service, quotes generation, accounting and order processing. As Mallard ha…Read More

  7. The Power of Two… Explained in 7 FAQs: Dual Pallet Separator for Pallet Flow

    There’s already enough pressure in high-throughput warehousing operations… your pallet flow rack system shouldn’t add to it. As a matter of fact, with Mallard’s dual pallet separators you’ll actually remove pressure inherent in deep-lane pallet flow systems and help to improve efficiency and safety. Our dual pallet separators are uniquely designed to work in deep-lane and extra-deep syst…Read More

  8. Reaching New Limits with Mallard Deep-Lane Push-Back Flow Rack

    Our latest 3D animated video goes far to tell the story of push-back flow rack for Last In/First Out (LIFO) inventory storage. As you can see, push-back flow rack delivers a high-density, dynamic storage solution in a condensed footprint like traditional push-back rack, but our flow system rack has several advantages. Mallard push-back flow rack takes advantage of the heavy-duty nature of flow rac…Read More

  9. Introducing Mallard’s New Heavy-Duty Carton Flow Lane Dividers

    Whether you’re choosing to fully separate SKU lanes for productivity and accuracy or you’re required to do so as a compliance issue, the NEW Dyna-Flo HD carton flow lane dividers are an excellent choice and offer a broad-range of operational benefits. Getting the Most from your Carton Flow System Dyna-Flo HD full-length lane dividers consist of heavy-duty tubing that easily drops into custom m…Read More

  10. Reaching New Heights with Dyna-Flo HD Carton Flow Rack

    Unique carton flow rack application stretches design and engineering concepts to lift fitness equipment manufacturer to optimum productivity. Ok, we’ll stop there with the puns, we promise… but, seriously take a look at this unconventional, yet highly effective, carton flow rack system design. The Challenge Store and organize numerous SKUs to ensure accurate, efficient piece picking on the ass…Read More