Dyna-Flo Optimizes Rack Space Allowing More SKUs Edge to Edge

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When We Say “Full Wheel-Bed Design,” We Mean It!

Dyna-Flo HD Carton Flow - Mallard ManufacturingDyna-Flo and Dyna-Flo HD are carton flow solutions that address a common warehousing challenge… orderly, efficient storage of cartons, cases, and totes that vary in size and shape. You may have a batch pick operation, fluctuating inventory, or simply single items in a range of sizes; either way, you will get the most out of your rack space to store the most SKUs with Dyna-Flo carton flow.

Dyna-Flo optimizes space with edge-to-edge wheel coverage. Dyna-Flo eliminates dead space common in other carton flow applications, thereby giving you wheeled coverage for the entirety of your rack bay no matter how wide… from 48 to 144 inches wide. That’s edge to edge and between the tracks.

So, how much space can be gained with a Dyna-Flo design? Gain as much as a full SKU per carton flow level. In other words, each 3″- 4″ gap can result in an additional SKU per level. Figuring on four levels per bay and 150 bays… that’s 600 MORE SKUs that the system can hold! Plus, you get the bonus of optimizing your rack space.

Benefits of Dyna-Flo & Dyna-Flo HD Carton Flow

  • Quick installation -fits existing pallet rack
  • Full wheel bed – includes varying size items
  • High-density storage and increased pick slots
  • Easy reprofiling
  • Durable wheel and axle assembly
  • HD – 50 lb. sq. ft. capacity per 8 ft. unsupported length

Design & Installation Tips for Dyna-Flo & Dyna-Flo HD

Dyna-Flo Carton Flow Design Matrix - Mallard Manufacturing

 

Design Support

To ensure your carton flow system makes the most of the rack space available, use the Dyna-Flo Design Matrix. This simple matrix helps by showing the best combination of standard track widths (12″ & 16″) to best populate the rack bay.

For example, note that a typical 96″ bay would be comprised of 6 tracks of 16″ wide Dyna-Flo. That configuration provides maximum wheel coverage without gaps or dead space… just more SKUs and optimized efficiency.

And then, when you are ready to order your Dyna-Flo carton flow, we’ve made it as simple as possible too. Here is a quick video tutorial to guide you through the process. Easy Ordering Comes to Mallard Dyna-Flo Carton Flow Solutions.

Installation Tips – Save 15 Minutes or More Per Level!

Save labor and hardware costs with Dyna-Flo & Dyna-Flo HD vs. competitor products. Dyna-Flo tracks secure quickly and easily due to our full-length, pre-punched mounting bracket design. Simply attach the mounting brackets to the front and rear beams using tek screws, then drop in the Dyna-Flo tracks. You only need four tek screws vs. 24, typically required in a standard 96″ bay.

Dyna-Flo Installation Parts:

  • 2-full-length, pre-punched brackets
  • 4-tek screws per level
  • Preassembled carton flow tracks

Carton Flow Rack Accessories

Mallard also offers customizable carton flow accessories to enhance system performance and durability further. Accessories can also help improve pick rates and accuracy. Take a look.

Optional Accessories

  • Snap-on entry guides – easy reprofiling & enhanced visual for faster, accurate inventory loading
  • Full-lane dividers – deep-lane solution organizes SKUs and enhances visual for quick, accurate SKU loading & selection
  • Impact Tray – heavy-duty galvanized steel tray protects wheeled track from the impact of loading heavy inventory
  • Tilt Tray – enhances ergonomic picking and accuracy with customizable tilt angle

Carton Flow Accessories - Mallard Manufacturing

At Mallard, we are all about warehousing efficiency. Time is money, space use is money, and inventory processing is… well, you know… money! Gravity flow solutions are uniquely beneficial for many reasons, including orderly SKU storage, minimizing warehouse traffic, faster put-away and picking, optimizing space usage, and streamlining inventory processing, to name just a few. Plus, gravity flow provides a dynamic solution that’s amazingly low-maintenance, easy to implement, and, as long as the laws of physics stay in place, free to operate.

Call the gravity flow experts today to discuss your warehousing challenges and see how we can design a gravity flow solution to help you meet or exceed your operational goals.

For more installation details, check out our blog on Carton Flow Rack Installation.