Carton Flow Rack

 Faster, More Accurate Order Picking

SOLUTIONS

FOR THE TOUGHEST APPLICATIONS

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Improve Pick Rates & Trim Labor Costs with Carton Flow Rack

Consolidated, Ergonomic, FIFO Storage for Cases, Cartons & Totes

Consolidate and organize cartons, cases, and totes for faster picking in carton flow rack. Wheeled or roller lanes install into standard racking at a slight pitch to propel inventory from load side to pick aisle. Separate load and pick aisles minimize pick zone congestion improving safety and efficiency, while separate SKU lanes improve pick accuracy --that’s a win, win, win for your order picking operation.

Carton flow rack is ideal for high-volume, medium-turn rate inventory. Flow rack levels are adjustable to ensure ergonomic put-a-way and picking activities.

Carton Flow Rack Advantages:

  • Save space - up to 50% vs. static rack and shelving
  • Increase pick slots – up to 40 locations per bay
  • Reduce travel time, and equipment requirements
  • Slash labor costs as much as 50%
  • Improve pick and put-a-way productivity
Carton Flow Illustration

Find the Right Carton Flow Rack Solution for Order Fulfillment

Choose from our large selection of carton flow products to custom-configure your system to meet your needs. Inventory specs: dimensions, shape, weight, and stability play a critical role in sound design. Applying the right carton flow options will ensure long-lasting productivity.

Common Carton Flow Applications --full case and split-case order picking, parts storage, kitting, finished goods packing, etc.

Are you designing for consistently-sized packaging or varying inventory? Here are your choices:

Dyna-Flo Carton Flow

Durable full-wheel bed perfect for varying SKU sizes. Easy to assemble 12" & 16" tracks that drop easily into standard racking.

Dyna-Flo HD Carton Flow

Heavy-duty wheel bed supports 50 lb. sq. ft. capacity per 8’ unsupported length. Ideal for retail, food & beverage, beer, wine & spirits.

Dyna-Deck Carton Flow

Quickly replace broken, and inferior case flow rails with abuse-resistant, low profile tracks. 12″ &16″ widths form a solid wheel bed.

New Dyna-Deck with Full-Length Dividers

Bring chaos under control with our patent pending custom dividers for new Dyna-Deck tracks. Easy, quick installation perfect for inventory fluctuations and dynamic slotting and reprofiling.

Cart-Trak Carton Flow

Heavy-duty, abuse-resistant rollers provide full case coverage. Easily drop into standard racking

Econo-Flo Carton Flow

Affordable, wheeled tracks created for light-duty applications.

Flo-Guide Carton Flow

Flanged wheels guide items as they flow. Ideal for totes and very deep lanes where full-length guidance is needed.

Carton Flow Work Cell

There when you need it, away when you don't.

Let us help you find the best carton flow rack solution for your inventory --Call our gravity flow experts for design support and a sample test level, if needed.

Meet Your Order Picking Goals with Dynamic Carton Flow Rack

Order picking from lower-level static shelving requires extensive time searching and compromises pick accuracy. Save travel and search time by consolidating SKUs into a dynamic carton flow rack. Plus, improve pick accuracy with easy-to-see SKU lanes. 

Convenient gravity flow design allows for concurrent stocking and picking functions for single-shift operations. Automatic pick face replenishment helps minimize or eliminate waiting.

Carton Flow Illustration

Super-Charge Efficiency & Minimize Order Picker Strain

1200 x 800

Carton flow rack accessories enhance the user interface and protect your system from potential damage. Talk with the gravity flow experts at Mallard to see if your application would benefit from an accessory add-on.

  • Entry Guides - Quick, snap-on guides improve visibility of SKU lane segmentation for faster, accurate inventory loading.
  • Lane Dividers - Full-length lane dividers ensure SKU separation to comply with pharma and medical restrictions and help where inventory may shift in the lane. 
  • Carton Flow Impact Tray - steel tray installed at the load side of the shelf takes the abuse of repeatedly loading heavy inventory to protect wheels and rollers from damage.
  • Carton Flow Tilt Tray - angle pick aisle items for a more ergonomic reach. Also, improves product visibility. Easy to install and tilt is customizable.
  • Carton Flow Mounting Brackets - accommodate different pitch levels in all types of pallet racking, both structural and roll-formed. Will not interfere with system guides and dividers.

System Testing – Your Performance Guarantee

Complimentary testing of your carton flow rack system before purchasing is what our in-house Engineering Testing Lab is all about. We’ll examine the pitch and the shape of the carton or tote compared to the lane function to ensure that your design is the most efficient solution. You receive the testing video, recommendations… and 100% customer satisfaction.

Call the Mallard gravity flow rack experts for creative applications, design support, and carton flow testing.