1. 7 FAQs –Building a Rainbow with Pallet Flow Layer Pick Separator

    Considering a layer pick application for your high-volume, high-SKU order fulfillment?... Good Pick! Layer picking is a highly productive, cost-effective solution for beverage, wine & spirits, grocery, or retail applications requiring multiple or mixed SKU pallet shipments. Each layer of cases on the pallet is comprised of a different SKU, creating a multi-layered “rainbow” pallet. The fun…Read More

  2. Case-Pick Productivity Boost with Pallet Flow -7 Flex Separator FAQs Answered

    There’s already enough pressure to meet customer demand in high-volume, case-picking operations… why contend with more? Mallard’s flex separator (FS 200) removes pressure, specifically back pressure in floor-mounted pallet flow applications designed for case picking. Less back pressure improves pick rates, worker safety and protects inventory and equipment. The flex separator is mounted in t…Read More

  3. Pallet Flow Puts the Squeeze on Inefficient Frozen Juice Distribution

    Growth in the frozen food sector is predicted to continue rising with the aging of millennials. What that means for the distribution sector is even more SKUs in an often already tight, expensive and challenging to manage space. Pallet flow rack is adaptable to the harsh freezer conditions and a productivity winner when it comes to efficient inventory flow. Take a look at this example… there are …Read More

  4. Mallard Pallet Flow Rack is a “Big Advantage in the Field”

    Thanks for all the great feedback on our deep-lane pallet flow rail design and splicing kit! We’ve heard from so many material handling systems dealers, installers and warehouse managers about the ease of installation and economy of our deep lane pallet flow that we just had to share the good news. What is the benefit of the Mallard 20’ pallet flow rail lengths vs typical 10’ lengths? It is …Read More

  5. PROMAT 2019 – Mallard’s Gravity Flow Solutions are Simply, “WOW!”

    It's ProMat 2019 and the gang is all here... but more importantly the gravity flow solution you need is here! At Booth S449 to be exact. How can we say that? It’s easy to be confident when you know your pallet flow, carton flow and specialty flow rack products are tried, true and proven successful time and time again. Storage solution needs are solved, picking operations are optimized and wareho…Read More

  6. Buyer Beware Series Takes on Skate Wheel Pallet Flow

    Just because steel skate wheel pallet flow is considered a lower cost pallet flow solution, doesn’t mean that broken parts and productivity losses should be routine or expected. Mallard’s Buyer Beware blog series is here to help you identify the product features, design considerations and installation quality that you should expect from your skate wheel pallet flow. Using these standards shoul…Read More

  7. Unconventional Design Unites Full & Split Roller Pallet Flow in Single Lane

    Super sacks on pallet flow rack is nothing new in the Mallard engineering testing lab. In fact, in the past we’ve successfully used full roller, split roller and our Magnum wheeled pallet flow lanes to accommodate super sacks, but we’ve never combined two pallet flow styles in one lane… until now. This is one unique pallet flow design, and for good reason. Here’s the story: Pallet Flow Lan…Read More

  8. To Pallet Flow Rack Installation and Beyond… Save the White Envelopes!

    When you purchase a pallet flow, carton flow or gravity conveyor system system from Mallard Manufacturing, special care is given to more than the design and manufacturing of the system and components. The signature White Envelope that accompanies each Mallard order contains the “fingerprints”, if you will, for your entire system. White Envelope Contents: General installation instructions Speci…Read More

  9. A Little Guidance to Go the Distance in Deep Lane Pallet Flow

    Pallet flow rack is one of those unique storage products that’s effective in shallow lane, deep lane and even deep-deep lane configurations. It’s simple to use and maintain while performing the valuable, space-saving functions of automatic pallet replenishment and orderly first-in/first-out inventory management. Of course, these benefits are only reaped if the product does what it is intended …Read More

  10. Safe Surfing for the Big Waves… Mallard’s New Ultra-Grip Roller for Pallet Flow Rack

    Pallet surfing may sound like fun but in reality, it can be dangerous stuff. In the world of roller pallet flow rack systems, we work very hard to ensure that loaded pallets flow steady and controlled down the lane. Pallet surfing occurs when a pallet flows too fast, defects, tracks improperly down the lane and/or doesn’t come to a controlled and steady stop. In our experience plastic pallets ar…Read More