1. A Sweet Test for Magnum Wheel Pallet Flow

    Candy may come in all shapes and sizes but one Magnum wheel pallet flow system can handle it all. Cartons stacked low or cartons stacked high… pallet flow rack handles the load. The only thing that can get sticky in this set up is if the cartons are stacked on broken and poor conditioned pallets. That’s a challenge we often warn against, and not just for the effectiveness of the pallet flow ra…Read More

  2. 7 FAQs –Ergo Cell Pneumatic Separator for Pallet Flow — Boost Case-Picking Efficiency, Reduce Worker Injury

    At Mallard we focus on gravity flow solutions to make warehouse operations run more smoothly, efficiently and safely. Ergo Cell pneumatic separator for pallet flow is the epitome of what we do. Ergo Cell is a hydraulic lift table that is built into the discharge end of a pallet flow system. It works in conjunction with the pneumatic pallet separator so that the pallet on the lift table is free fro…Read More

  3. 7 FAQs –Building a Rainbow with Pallet Flow Layer Pick Separator

    Considering a layer pick application for your high-volume, high-SKU order fulfillment?... Good Pick! Layer picking is a highly productive, cost-effective solution for beverage, wine & spirits, grocery, or retail applications requiring multiple or mixed SKU pallet shipments. Each layer of cases on the pallet is comprised of a different SKU, creating a multi-layered “rainbow” pallet. The fun…Read More

  4. Case-Pick Productivity Boost with Pallet Flow -7 Flex Separator FAQs Answered

    There’s already enough pressure to meet customer demand in high-volume, case-picking operations… why contend with more? Mallard’s flex separator (FS 200) removes pressure, specifically back pressure in floor-mounted pallet flow applications designed for case picking. Less back pressure improves pick rates, worker safety and protects inventory and equipment. The flex separator is mounted in t…Read More

  5. Pallet Flow Puts the Squeeze on Inefficient Frozen Juice Distribution

    Growth in the frozen food sector is predicted to continue rising with the aging of millennials. What that means for the distribution sector is even more SKUs in an often already tight, expensive and challenging to manage space. Pallet flow rack is adaptable to the harsh freezer conditions and a productivity winner when it comes to efficient inventory flow. Take a look at this example… there are …Read More

  6. Mallard Pallet Flow Rack is a “Big Advantage in the Field”

    Thanks for all the great feedback on our deep-lane pallet flow rail design and splicing kit! We’ve heard from so many material handling systems dealers, installers and warehouse managers about the ease of installation and economy of our deep lane pallet flow that we just had to share the good news. What is the benefit of the Mallard 20’ pallet flow rail lengths vs typical 10’ lengths? It is …Read More

  7. PROMAT 2019 – Mallard’s Gravity Flow Solutions are Simply, “WOW!”

    It's ProMat 2019 and the gang is all here... but more importantly the gravity flow solution you need is here! At Booth S449 to be exact. How can we say that? It’s easy to be confident when you know your pallet flow, carton flow and specialty flow rack products are tried, true and proven successful time and time again. Storage solution needs are solved, picking operations are optimized and wareho…Read More

  8. Buyer Beware Series Takes on Skate Wheel Pallet Flow

    Just because steel skate wheel pallet flow is considered a lower cost pallet flow solution, doesn’t mean that broken parts and productivity losses should be routine or expected. Mallard’s Buyer Beware blog series is here to help you identify the product features, design considerations and installation quality that you should expect from your skate wheel pallet flow. Using these standards shoul…Read More

  9. Unconventional Design Unites Full & Split Roller Pallet Flow in Single Lane

    Super sacks on pallet flow rack is nothing new in the Mallard engineering testing lab. In fact, in the past we’ve successfully used full roller, split roller and our Magnum wheeled pallet flow lanes to accommodate super sacks, but we’ve never combined two pallet flow styles in one lane… until now. This is one unique pallet flow design, and for good reason. Here’s the story: Pallet Flow Lan…Read More

  10. To Pallet Flow Rack Installation and Beyond… Save the White Envelopes!

    When you purchase a pallet flow, carton flow or gravity conveyor system system from Mallard Manufacturing, special care is given to more than the design and manufacturing of the system and components. The signature White Envelope that accompanies each Mallard order contains the “fingerprints”, if you will, for your entire system. White Envelope Contents: General installation instructions Speci…Read More