1. Increase Access to Productivity with Pallet Jack Access Ramp

    WIP, Assembly & Staging Inventory Flow Optimized with Floor Mounted Pallet Flow Our latest 3D animated product video shines the light on the benefits of the pallet jack access ramp - a Mallard engineered application for pallet flow. The ramp is a creative, cost-efficient solution that allows a pallet jack to access floor-mounted pallet flow in work-in-process (WIP), assembly or staging operati…Read More

  2. Heavy-Duty Equipment Assembly Meets the Mighty Magnum Wheel

    Magnum Wheel Pallet Flow for Optimizing In-Process Assembly of Heavy-Duty Machinery Gravity flow products are effective productivity tools for storage and retrieval of palletized, cased, and cartoned inventory, but before those products are packed and ready to ship, they have to be assembled. Small parts are often stored and staged for assembly in carton flow, but what about big parts? And, for th…Read More

  3. Mallard’s “How It Works” Examines Pneumatic Pop-Up Device Operation

    Mallard’s pneumatic pop-up device can be installed in a pallet flow lane to improve pick rates, operational flow and warehouse safety. The two most common applications for the pneumatic pop-up pallet separator device are: Install in a pallet flow lane with an Ergo Cell Lift Table at the pick aisle Install within a standard pallet flow lane to serve as a pallet separator that will not require a f…Read More

  4. Pallet Flow Solution as Easy as One, Two, Three

    It’s the holiday season and most of us are looking for ways to simplify our hectic lives any way we can. Our customers are no different. Recently a customer was looking for a pallet flow solution to help them simplify their warehousing processes. It just so happens that this customer manufactures high-end, aluminum bakeware… and since it’s very likely that each of us had a product or two of …Read More

  5. Put an End to “Toss & Launch” … Let Gravity Do the Work!

    Watch Proper Pallet Flow Loading & Unloading Pallet Flow Racking is a high-density storage solution using slightly inclined wheeled or roller tracks to store multiple deep pallets. Pallets loaded on the charge side of the lane gently flow in a controlled manner toward the opposite pick aisle for fast, efficient storage and order selection. The efficiency benefits of pallet flow are many includ…Read More

  6. Dual Pallet Separators — Deep-Lane Pressure Relief for Pallet Flow

    Deep-lane pallet flow is a space-saving and economical warehousing solution for high-throughput inventory. Designing a deep-lane system takes careful attention to detail… it can be a lot of pressure, and even more than you may be thinking. A deep-lane pallet flow system, as with any gravity fed system is designed precisely to allow a free flow of pallets from the charge side to the discharge sid…Read More

  7. Building the Foundation for Ideal Pallet Flow | Mallard Best Practices

    Up to 90% of Mallard pallet flow lanes are installed on multi-level pallet racking– that’s a lot of uprights and beams creating the essential foundation for your pallet flow system.  Even more critical are the rack design and installation procedures that ensure that this foundation is the best possible for effective, efficient pallet flow performance. The following are Mallard’s best practi…Read More

  8. Full Roller Pallet Flow Drives Home Solution for Plastic Pallets

    Plastic pallets come in all shapes and sizes. They’re heavy-duty or flimsy, flat-bottomed or footed, and even collapsible… and those are just the pallets in our recent pallet flow test! That’s right, 5 very different plastic pallets and load sizes that needed to find a single gravity flow solution for a precision parts manufacturing operation. Full roller pallet flow to the rescue! Why full …Read More

  9. A Whole New Way of Looking at Empty Pallet Handling

    Empty Pallets Return Measurable Savings If your case picking productivity ends with an empty pallet, you may not be maximizing the potential effectiveness of your order selection process. Empty pallet return lanes (EPRs) are gravity fed flow lanes positioned right within the pick area and are uniquely designed for efficient removal of empty pallets. Not just that, EPRs also protect pallets from da…Read More

  10. Customer Requested… Mallard Delivered and Then Some!

    2.5” Diameter Pallet Flow Handles Heavy-Weight Plastic Pallets The customer is always right, but we also know a thing or two. So, when we were asked to provide a 2.5” full roller pallet flow option to our pallet flow rack product line we were happy to oblige. However, we also felt the need to see if there was any way to improve upon a standard 2.5” roller pallet flow lane… here’s where t…Read More