Forklift Separator

FL-300 Series

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Forklift Extraction Optimized

The Mallard Forklift Separator is designed specifically for deep-lane, multi-level pallet flow configurations. Like our other pallet separators, the FL-series is designed to hold back rear pallets from exerting force on the front pallet thus allowing for simple extraction of the front pallet. The forklift separator is triggered once the front pallet is lifted by the forklift, allowing the rear pallets to then gently glide forward to replenish the pick face. Once the front pallet is in place, a hold-back device is automatically triggered to stop the rear pallets a safe distance from the front position. Isolating the front pallet and removing back pressure of the rear pallets is even more critical at higher elevations where forklift mast capacity is reduced.

Back pressure is the combined weight of the rear pallets that transfers to the front pallet. When left uncontrolled, back pressure can injure workers, and damage inventory and equipment. Mallard pallet separators can change all that. The 3D video above shows how quickly and easily the forklift separator works.

Here’s how to calculate that pressure: Back Pressure = .06 x weight/pallet x number of pallets in the lane

E.g. .06 x 1200 x 5 = 360 lbs. of extra weight pressing down on the front pallet. In a deep-lane configuration that amount can multiply into the thousands!

Forklift Separator Series Advantages

  • Increases productivity with easier forklift handling
  • Improves forklift safety
  • Designed for deep-lane, multi-level pallet flow systems
  • Compatible with wheeled and roller pallet flow systems
  • Rear pallets release automatically when 1st position pallet is extracted
  • Integrates with AVGs

FL 300 Design Considerations

  • Compatible with GMA, CHEP & pallets with cross boards
  • For use with pallet depths of 32″ – 48″
  • All pallets must be the same depth
  • Requires 12” separation between 1st & 2nd pallet
  • Installed beside center rail for wheeled 3-rail system

Plastic pallets and non-GMA-style pallets often require full and split-roller pallet flow systems vs a wheeled option. We’ve designed the FL 301 to be the companion to our roller pallet flow systems and ensure the safe, efficient operation with non-standard pallets.

FL 301 Design Considerations

  • Forklift removal of plastic pallets (full roller transitions to 3-rail split-roller)
  • For use with pallet depths of 32” - 48”
  • All pallets must be the same depth
  • Requires 12” separation between 1st & 2nd pallets
  • Installed in center rail of the lane
Dual Pallet Separators - Mallard Manufacturing

Maximize Your Case Selection Process with Customized Pallet Flow Accessories

Now that you’ve removed the back pressure in your pallet flow system, boost the productivity of your pick line with these simple yet effective pallet flow lane accessories.

  • Entry Guides – mounted on both sides of the lane, assist forklift drivers in centering pallets for loading.
  • Download our pallet separator brochure to see the whole line of customized pallet flow lane separators available from Mallard.

Contact the Mallard gravity flow experts to discuss outfitting your new or retrofitting existing pallet flow lanes with safe, efficient pallet flow separators.

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