FULL & SPLIT ROLLER PALLET FLOW RACK

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Split-Roller Pallet Flow Rack - Mallard Manufacturing

Durable & Flexible Full & Split-Roller Pallet Flow Rack 

Mallard’s full roller pallet flow rack is by far the most flexible type of pallet flow, ideal for users who have a variety of pallet sizes and warehousing footprints. Today’s vendors frequently change pallet configurations to lower equipment and shipping costs; in turn, distributors have to adjust systems quickly. Mallard’s full-width pallet rack roller lanes are ideal for this situation. As pallet configurations change, the system design will remain reliable.

Similar applications that require additional capacity are better suited for split-roller pallet flow rack. Heavier pallets can cause minor deflection in full-width rollers, which could negatively impact flow. Split-roller is also ideal for extra-wide, unwieldy loads. The number and spacing of flow rails are dependent on the dimensions and weight of the load.

All full and split-roller pallet flow rack designs are engineered and built to the highest standards, using heavy-duty bearings, axles, tube, and side channel. Both are designed with maintenance in mind, so replacement components can easily be installed if damage occurs.

Advantages:

  • Accommodates all pallet sizes
  • Adaptable to all major manufacturers’ rack
  • Custom mounting brackets for secure, low-profile, or heavy-duty use
  • Minimal maintenance

Specifications:

  • Roller sizes: 1.9” & 2.5” diameter
  • Galvanized for rust resistance
  • Typical Axles: 5/16” bolt, 7/16” hex
  • Capacities range from 260# / 350# per roller
  • Between frame dimensions range from 4”- 60”

 


Full & Split-Roller Pallet Flow - Mallard ManufacturingIntroducing 2.5" Pallet Flow Rollers

The 2.5” diameter roller for split- and full-roller pallet flow offers greater surface coverage and rust-resisting galvanized rollers and rails. It is a perfect solution for non-standard pallets, including plastic pallets, large bins, extra-long pallets, drums, etc. The out-to-out surface coverage keeps pallets moving in a steady, controlled, and consistent manner. PLUS, the 2.5” roller lane can be equipped with optional “matching” full-width drum speed controllers. The full-width controllers are mounted within the lane in-between the rollers (instead of underneath or dropped-in) to provide more braking coverage for steady, safe pallet indexing.

  • Ideal for plastic and non-standard pallets
  • Drum controller fits split- & full-roller lanes
  • Larger rollers can provide greater capacity & increased roller spacing/cost-savings
  • Galvanized rollers and rails are durable & rust resistant
  • Heavy-duty, safety yellow ramp stops assure a safe landing at the pick aisle

System Use Made Easier & Safer with Customized Accessories

Depending on your inventory specs and throughput goals Mallard offers customized pallet flow accessories that can be designed into or added to your system to achieve maximum effectiveness. They include our entry guides to assist forklift drivers in properly loading the system, speed controllers that maintain a controlled and consistent pallet tracking down lane, as well as our bolt-on ramp stops that safely and securely rest the pallet at the pick face.

Optional Accessories

Additional details can be found in our spec sheets for:

Check out our product spec sheets… or give us a call! A Mallard gravity flow specialist will be happy to review your storage and warehousing needs to see if full or split rail pallet flow is the just the right fit for your inventory and budget.

Full & Split-Roller Pallet Flow Rack - Mallard Manufacturing