Pallet Flow Rack Storage Systems

Boost Productivity & Increase Storage Density 

SOLUTIONS

FOR THE TOUGHEST APPLICATIONS

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Harness the Power of Gravity with Custom Pallet Flow Rack Solutions

Maximize space and efficiency while minimizing labor costs with custom-configured pallet flow --from high-density multi-level systems to individual pick and staging lanes, we’ll design your ideal custom solution.

High-Density, FIFO Pallet Storage -- Scalable & Simple to Use

Do you have high-volume inventory for a moderate number of SKUs? Pallet flow rack maximizes your warehouse space by condensing pallet storage into deep, single-SKU lanes that harness the power of gravity to flow palletized inventory from one side of the system to the opposite side.

Pallet flow rack delivers greater pallet accessibility than other high-density systems and more flexibility in its cost-effective design --Do you need 3- to 4-pallets deep, or 9- to 10-pallets deep, or 20+ pallets deep? Pallet flow rack is completely scalable to your inventory and processing needs.

Pallet Flow Advantages:
  • Scalable for 2-pallets to 20+ per SKU lane
  • Affordable - low per-pallet cost vs. other HD storage
  • Customizable - standard or non-standard pallets
  • Configurable - FIFO or LIFO inventory rotation
  • Trackable - dedicated SKU lanes
  • Automatic - pick face auto replenished, no waiting
Pallet Flow Rack - Mallard Manufacturing

Tailored Flow Racking for Your Inventory Specs & Application

It is critically important to design your pallet flow rack system according to your inventory specs, such as pallet size, style, and load weight. Depending on your specs, our gravity flow experts will choose wheeled or roller pallet flow to customize your system.

Typical Pallet Flow Applications --pallet storage, case picking, pallet intake, dock staging, empty pallet returns, manufacturing assembly, and parts supply.

M-150 Pallet Flow Rails

Economical, reliable 2.9” polycarbonate wheels for your pallet flow applications --floor-mounted, multi-level, shallow & deep lane!

Magnum Wheel Pallet Flow Racking

Magnum is the most durable pallet flow wheel available, manufactured from reinforced resin to hold up in the harshest warehousing conditions and under the heaviest pallet flow loads. Guaranteed with a Lifetime Abuse Warranty.

Full & Split Roller Pallet Flow Rack

Safe, effective Gravity Flow Rack For Plastic & Non-Standard Pallets. Roller Flow Rails Are Durable For Heavy, Extra-Wide, And Unwieldy Loads.

Steel skate wheel pallet flow Racking

Economical gravity flow rack for pallet load weight up to 2000 lbs. Durable, high-performance, galvanized wheels protect against rust and corrosion.

Pallet Flow Rack Delivers Powerful Results

Pallet flow rack has broad application to solve warehousing, manufacturing, and distribution center challenges. We will design the solution you need, from condensed, multi-level systems to deep-lane case picking and push-assisted staging. If you can roll it, we can build it. 

  • Maximize Storage Capacity: Close to double the storage in the same footprint
  • Increase Throughput: Less travel with consolidated picking and replenishment
  • Decrease Equipment Costs: Few forklifts needed
  • Reduce Labor Expense: Less forklift travel and pallet handling
  • Better Inventory Control: Ideal for dated and/or perishable go
Floor-Mounted Pallet Flow Racking

Enhance Pallet Flow System Performance and Longevity

Specialized accessories unique to Mallard pallet flow rails improve the function of your flow lane and help protect against damage and abuse.

  • Entry Guides - provide a visual cue for forklift operators to place pallets centered in the lane --critical for tracking and safe extraction. Standard options and customization are available. 
  • Ramp Stops - heavy-duty steel slowly stops and holds pallets at the end of the lane. Several standard sizes fit all Mallard pallet flow products. Quick replacement if damaged due to bolt-on design.  
  • Custom-Fit Mounting Brackets - prevent wobble and installation headaches with connectors designed to fit the Mallard pallet flow rail products will prevent wobble and installation headaches. Roll-formed and structural rack options.
  • Floor-Mounted Supports - less bulky and lower profile for floor-mounted pallet flow applications --ideal for case picking, staging, intake, etc. Use for push-assist or gravity flow designs.

System Testing – Your Performance Guarantee

Complimentary testing of your pallet flow system design prior to purchasing is what our in-house Engineering Testing Lab is all about. We’ll examine the pitch, pallet quality, quantity, and spacing of speed controllers as well as wheel configuration in each lane. You receive the testing video…and 100% customer satisfaction. 

Call the Mallard gravity flow rack experts for creative applications, design support, and lane testing.

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