1. High-Volume & Heavy-Duty Case Picking –Flex Separator for Pallet Flow

    Flex Separator for pallet flow has been updated and improved to meet a greater variety of customer warehouse challenges. Flex separator is installed in floor-mounted pallet flow to optimize high-volume case picking. The deep-lane configuration stores a ready-reserve of 4-8 pallets deep thus the role of the pallet separator is crucial in removing the potential danger of back pressure in the lane. B…Read More

  2. Order Picking Challenges Rolled into One Effective Solution | Cart-Trak Carton Flow

    Did you know this about Cart-Trak? Are you facing tighter turn rates, rising COGs, shrinking labor force and to complicate matters… increased demand? It’s a challenging time for warehouse managers, luckily we’ve got a single solution to help with a majority of your order fulfillment needs. Cart-Trak carton flow is a heavy-duty, full-width roller application for high-efficiency order picking …Read More

  3. New Angle for Carton Flow Tilt Tray and Each Picking

    Angled Tilt Tray Supports Ergonomic & Productive Picking Carton flow is an efficient inventory storage solution for case and each picking operations. Equipping your carton flow rack with a customizable tilt tray further improves ergonomic positioning for workers… and the more ergonomic the picking, the better your order fulfillment productivity and accuracy. Just in time for the holiday rush…Read More

  4. Pallet Flow Rises to the Occasion –Careful Case Picking for Luxury Accessories

    Retail goods distribution centers may be similar in function but vary widely in method and operation. A recent Mallard in-house engineering testing lab challenge for a world-renowned luxury accessories manufacturer really put this theory to the test. Their case-picking needs were different from any other retail products fulfillment operation that we’ve supplied… and so it made sense that the b…Read More

  5. 7 FAQs – Stack Empty Pallets for Easy, Safe Removal with EPR 700 Pallet Separator

    The byproduct of a busy case picking operation is an abundance of empty pallets. Safely and economically remove those pallets from your pick area with Mallard’s empty pallet return lanes. Mallard Empty Pallet Return Lane Systems (EPRs) are reverse engineered pallet flow. When pallets are emptied at the pick face, the pallet is removed and placed on the EPR lane where it is returned to the opposi…Read More

  6. 7 FAQs –Ergo Cell Pneumatic Separator for Pallet Flow — Boost Case-Picking Efficiency, Reduce Worker Injury

    At Mallard we focus on gravity flow solutions to make warehouse operations run more smoothly, efficiently and safely. Ergo Cell pneumatic separator for pallet flow is the epitome of what we do. Ergo Cell is a hydraulic lift table that is built into the discharge end of a pallet flow system. It works in conjunction with the pneumatic pallet separator so that the pallet on the lift table is free fro…Read More

  7. Mallard Engineering Lab Gets an A+ on this Test | New Carton Flow Test Area

    Where can you find Dyna-Flo, Dyna Flo HD and Cart-Trak carton flow rack all in one place? Awe you guys are so smart! It’s Mallard’s newly upgraded carton flow testing area. Our test lab engineers are hard at work ensuring that our customers get the best solution to meet their needs… and now they can do that with a longer, more thoroughly-equipped test center. Carton flow rack tests are usefu…Read More

  8. Pealing Back the Layers of Pallet Flow Design for Layer Picking

    Creating custom palletized orders via a layer pick system means building a pallet, one layer at a time using a layer pick forklift attachment or similar apparatus. The completed pallet is often called a “rainbow” pallet as it is made up of different layers of inventory – i.e. a unique SKU of cases per layer. Using pallet flow rack vs simple floor stacking to continually feed reserve stock fo…Read More

  9. 7 FAQs –Building a Rainbow with Pallet Flow Layer Pick Separator

    Considering a layer pick application for your high-volume, high-SKU order fulfillment?... Good Pick! Layer picking is a highly productive, cost-effective solution for beverage, wine & spirits, grocery, or retail applications requiring multiple or mixed SKU pallet shipments. Each layer of cases on the pallet is comprised of a different SKU, creating a multi-layered “rainbow” pallet. The fun…Read More

  10. Case-Pick Productivity Boost with Pallet Flow -7 Flex Separator FAQs Answered

    There’s already enough pressure to meet customer demand in high-volume, case-picking operations… why contend with more? Mallard’s flex separator (FS 200) removes pressure, specifically back pressure in floor-mounted pallet flow applications designed for case picking. Less back pressure improves pick rates, worker safety and protects inventory and equipment. The flex separator is mounted in t…Read More