1. Mallard’s New Straightforward Approach to Customized Carton Flow Guides

    New Data Sheet Available for Simplified Product Ordering Could your carton flow system use better SKU segmentation? Carton flow is designed to speed up order picking and improve accuracy, but if your inventory isn’t well segmented within the carton flow, your system may not be optimized to return the best efficiency results. This of course depends on the type of inventory you are processing, but…Read More

  2. Mallard’s “How It Works” Examines Pneumatic Pop-Up Device Operation

    Mallard’s pneumatic pop-up device can be installed in a pallet flow lane to improve pick rates, operational flow and warehouse safety. The two most common applications for the pneumatic pop-up pallet separator device are: Install in a pallet flow lane with an Ergo Cell Lift Table at the pick aisle Install within a standard pallet flow lane to serve as a pallet separator that will not require a f…Read More

  3. Sticky Situation is Smooth Sailing on Dyna-Flo Carton Flow

    Dyna-Flo HD with Tilt Tray Speeds Up Magnetized Parts Supply Smooth running parts supply is integral to smooth manufacturing, and one of the best warehousing tools to ensure orderly, effective parts supply is carton flow. Add a tilt tray to the carton flow rack design and you increase picking ergonomics, accuracy and speed… that is if the product isn’t magnetized to the rack.  If that sounds …Read More

  4. Happy Thanksgiving from Mallard Manufacturing

    Each season is special, but there’s just something about Fall that resonates with the Mallard team. Fall makes us look at things differently. Simple green summer leaves now capture our attention with their color-changing beauty. Perfect summer flowers are substituted with the uniqueness of fall gourds and even the ever-changing weather keeps us on our toes. That’s the Mallard way all year thro…Read More

  5. Flex Separator Saves Time & Improves Safety for Case Picking Operation

    Mallard Improves Case Picking from Floor-Level Pallet Flow with Flex Separator High-volume, case picking is a labor intensive, and therefore a costly operation. Mallard floor-level pallet flow equipped with the Flex Separator (FS 200) will shave minutes per pallet, plus improve worker safety, and avert inventory damage to add positive results to your bottom-line. As seen in our 3D animated video, …Read More

  6. Are You Going to Keep Them Waiting with Inefficient Carton Picking?

    Dynamo Pets Deserve Dependable Dyna-Flo Carton Flow We always say that we want the Best gravity flow solution for our customers. Not just suitable, but the best. Here’s a great example of the steps our Engineering Testing Lab will take to find the best carton flow solution for a customer... (and you don’t even have to be fluffy and cute to get this kind of service). Inventory Challenge: Standa…Read More

  7. A Whole New Way of Looking at Empty Pallet Handling

    Empty Pallets Return Measurable Savings If your case picking productivity ends with an empty pallet, you may not be maximizing the potential effectiveness of your order selection process. Empty pallet return lanes (EPRs) are gravity fed flow lanes positioned right within the pick area and are uniquely designed for efficient removal of empty pallets. Not just that, EPRs also protect pallets from da…Read More

  8. Spicing Up Taco Tuesday with Custom Pallet Flow Racking

    Everyone knows that the secret to a good taco is precise layering of the ingredients. On that theme, the Mallard testing lab has cooked up a nifty pallet flow lane design using the Flex Separator FS-200 for a global seasonings manufacturer. Our mission was to enable precise picking from floor mounted pallet flow while boosting picking efficiencies. No complicated mechanized systems needed for this…Read More

  9. Magnum Wheel Replaces Skate Wheel Pallet Flow for Heavy Produce

    The Right Pallet Flow Racking is Central to Efficient Case Picking One potato, two potato… leads to heavy cases of potatoes and a lot of pressure on a pallet flow system intended to work optimally to increase picking efficiencies. Enter Magnum wheel pallet flow rack. Magnum wheel is precisely designed for heavy-duty applications like this produce fulfillment warehouse pictured above left… the …Read More

  10. Pallet Flow Case-Pick Fulfillment Gets a Lift with Ergo Cell Technology

    The Mallard Ergo Cell technology combines pallet flow rack, pneumatic pallet separators and a hydraulic lift table into one ergonomic full or split case-picking system that masters efficiency and safety. Ergo Cell pallet separators are installed in a pallet flow lane equipped with a lift table at the pick aisle. As the pallets flow from load end to pick aisle, the lift table position is filled. Th…Read More