1. 7 FAQs – Stack Empty Pallets for Easy, Safe Removal with EPR 700 Pallet Separator

    The byproduct of a busy case picking operation is an abundance of empty pallets. Safely and economically remove those pallets from your pick area with Mallard’s empty pallet return lanes. Mallard Empty Pallet Return Lane Systems (EPRs) are reverse engineered pallet flow. When pallets are emptied at the pick face, the pallet is removed and placed on the EPR lane where it is returned to the opposi…Read More

  2. 7 FAQs –Ergo Cell Pneumatic Separator for Pallet Flow — Boost Case-Picking Efficiency, Reduce Worker Injury

    At Mallard we focus on gravity flow solutions to make warehouse operations run more smoothly, efficiently and safely. Ergo Cell pneumatic separator for pallet flow is the epitome of what we do. Ergo Cell is a hydraulic lift table that is built into the discharge end of a pallet flow system. It works in conjunction with the pneumatic pallet separator so that the pallet on the lift table is free fro…Read More

  3. Mallard Engineering Lab Gets an A+ on this Test | New Carton Flow Test Area

    Where can you find Dyna-Flo, Dyna Flo HD and Cart-Trak carton flow rack all in one place? Awe you guys are so smart! It’s Mallard’s newly upgraded carton flow testing area. Our test lab engineers are hard at work ensuring that our customers get the best solution to meet their needs… and now they can do that with a longer, more thoroughly-equipped test center. Carton flow rack tests are usefu…Read More

  4. Pealing Back the Layers of Pallet Flow Design for Layer Picking

    Creating custom palletized orders via a layer pick system means building a pallet, one layer at a time using a layer pick forklift attachment or similar apparatus. The completed pallet is often called a “rainbow” pallet as it is made up of different layers of inventory – i.e. a unique SKU of cases per layer. Using pallet flow rack vs simple floor stacking to continually feed reserve stock fo…Read More

  5. 7 FAQs –Building a Rainbow with Pallet Flow Layer Pick Separator

    Considering a layer pick application for your high-volume, high-SKU order fulfillment?... Good Pick! Layer picking is a highly productive, cost-effective solution for beverage, wine & spirits, grocery, or retail applications requiring multiple or mixed SKU pallet shipments. Each layer of cases on the pallet is comprised of a different SKU, creating a multi-layered “rainbow” pallet. The fun…Read More

  6. Case-Pick Productivity Boost with Pallet Flow -7 Flex Separator FAQs Answered

    There’s already enough pressure to meet customer demand in high-volume, case-picking operations… why contend with more? Mallard’s flex separator (FS 200) removes pressure, specifically back pressure in floor-mounted pallet flow applications designed for case picking. Less back pressure improves pick rates, worker safety and protects inventory and equipment. The flex separator is mounted in t…Read More

  7. 7 FAQ’s to Ask Before Applying the CP Pallet Flow Separator

    The ever-growing consumer appetite for “more” delivered faster and cheaper is putting a strain on order picking operations. Case picking and split-case picking are the means by which most customer demands are fulfilled, but these can also be expensive, labor intensive processes with some inherent difficulties. We can help eliminate case picking challenges with smart pre-planning and our unique…Read More

  8. Find the WOW at Mallard Booth S449 – PROMAT 2019

    The PROMAT 2019 theme is “Find Your WOW” and we couldn’t agree more! Besides our giant floating Mallard duck balloon, there will be a lot of Wow at Booth S449. Synonyms for "Wow" include Triumph, Winner, Sensation and that’s exactly what the Mallard team offers to all our customers seeking, efficient, cost-effective gravity flow material handling solutions. Our solutions are customizable, …Read More

  9. Mallard’s New Straightforward Approach to Customized Carton Flow Guides

    New Data Sheet Available for Simplified Product Ordering Could your carton flow system use better SKU segmentation? Carton flow is designed to speed up order picking and improve accuracy, but if your inventory isn’t well segmented within the carton flow, your system may not be optimized to return the best efficiency results. This of course depends on the type of inventory you are processing, but…Read More

  10. Mallard’s “How It Works” Examines Pneumatic Pop-Up Device Operation

    Mallard’s pneumatic pop-up device can be installed in a pallet flow lane to improve pick rates, operational flow and warehouse safety. The two most common applications for the pneumatic pop-up pallet separator device are: Install in a pallet flow lane with an Ergo Cell Lift Table at the pick aisle Install within a standard pallet flow lane to serve as a pallet separator that will not require a f…Read More