layer-picking

Mixed-SKU Pallet Building – Insider Tips for Semi-Automated Layer Picking

By Mallard Mfg / February 6, 2024

Ergo Build Mixed-SKU Pallet Building Design & Installation Advice A new wave of high-volume mixed-SKU pallet building is gaining momentum. Since the release of Ergo Build, customers have met and exceeded their processing goals. Using specially equipped inbound pallet flow lanes to feed inventory to the pick aisle AND outbound lanes to build and release…

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Ergo Build Delivers Huge Labor Reduction for Mixed-SKU Pallet Building

By Mallard Mfg / November 29, 2023

Solve Your High-Volume Mixed-SKU Pallet Building Challenges with Ergo Build  Consumers want choices, and a lot of them – not just broad product categories (bottled water, shampoo, yogurt) but varieties, such as flavors, sizes, styles, smells, and packaging. However, while many choices are a consumer’s dream, they can be a distributor’s nightmare. Each “choice” represents…

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Food Distribution Efficiencies Are Ripe for the Picking with Mallard Gravity Flow Rack Solutions

By Mallard Mfg / September 5, 2023

Harness the Power of Gravity Flow Rack at the IFDA Expo 2023  Are you picky when it comes to the best order-picking solutions for your food distribution warehouse? Good! So are we. Mallard’s gravity flow rack products offer a full spectrum of options and applications to meet a wide variety of food distribution needs. Our…

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The Gravity Flow Rack Experts Transform Demand into Opportunity!

By Mallard Mfg / June 6, 2023

Customer Demand Pushed Us To Our Limits –So We’re Expanding!  Springtime is synonymous with growth and renewal, and the Mallard gravity flow rack team isn’t about to be left behind. Several weeks ago, we shared our plans for the newest (our 3rd) manufacturing facility slated to open this fall. The Mallard Innovation Lab will be…

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The Mallard Team Answers Ergo Build Pallet Separator FAQs

By Mallard Mfg / April 4, 2023

You’ve Got Questions, We’ve Got Answers — See Our Top 10 FAQs for Ergo Build The Ergo Build (EB 800) (patent pending) is our newest pallet separator and a new way to look at traditional layer picking. This patent-pending design improves efficiency by streamlining layer pick activity for high-volume mixed-SKU pallet building. The Ergo Build…

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A New Look at Gravity Flow Rack for Mixed-SKU Pallet Building

By Mallard Mfg / March 28, 2023

A Fresh New Gravity Flow Rack Solution for Mixed-SKU Pallet Building – Download Our New Brochure When you take a fresh approach to warehousing or distribution challenges, you want to get the word out there. Gravity flow is the highway to more productive, space-conserving mixed-SKU pallet building for high-volume distribution centers. The new Ergo Build…

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Gravity Flow In Action –Here’s a Peek at What You’ll See at PROMAT 2023

By Mallard Mfg / March 14, 2023

Gravity Flow Rack Video Preview for PROMAT 2023 The phrase for the week is –It’s good to be back! There’s nothing like the biggest industry event to get people excited and talking about (and imagining) what future gravity flow rack solutions may look like. Many, however, arrive with their feet planted firmly on the ground…

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New Ergo Build Takes Your Layer Pick to the Next Level

By Mallard Mfg / January 10, 2023

Ergo Build with Pallet Flow Boost Layer Pick Productivity & Safety How do you most efficiently build a rainbow? That’s not the beginning of a riddle; it’s serious business, and the answer is simple — Layer pick with Ergo Build & Pallet Flow.  Ergo Build (patent-pending) is our newest pallet separator, and it’s designed to…

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MORE at MODEX 2022 – Pallet Separators Expand Pallet Flow Rack Capabilities

By Mallard Mfg / January 18, 2022

Pallet Separators Give You MORE Pallet Flow Rack Options – Learn More at MODEX 2022 Pallet flow rack taps into a sweet spot for warehouse managers –namely, easy-to-use, powerful yet power-free high-density pallet storage and picking. The design of pallet flow is relatively simple and consists of rollers or wheeled rails installed on an incline…

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Pealing Back the Layers of Pallet Flow Design for Layer Picking

By Mallard Mfg / June 19, 2019

Creating custom palletized orders via a layer pick system means building a pallet, one layer at a time using a layer pick forklift attachment or similar apparatus. The completed pallet is often called a “rainbow” pallet as it is made up of different layers of inventory – i.e. a unique SKU of cases per layer.…

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