1. A Little Guidance to Go the Distance in Deep Lane Pallet Flow

    Pallet flow rack is one of those unique storage products that’s effective in shallow lane, deep lane and even deep-deep lane configurations. It’s simple to use and maintain while performing the valuable, space-saving functions of automatic pallet replenishment and orderly first-in/first-out inventory management. Of course, these benefits are only reaped if the product does what it is intended …Read More

  2. Safe Surfing for the Big Waves… Mallard’s New Ultra-Grip Roller for Pallet Flow Rack

    Pallet surfing may sound like fun but in reality, it can be dangerous stuff. In the world of roller pallet flow rack systems, we work very hard to ensure that loaded pallets flow steady and controlled down the lane. Pallet surfing occurs when a pallet flows too fast, defects, tracks improperly down the lane and/or doesn’t come to a controlled and steady stop. In our experience plastic pallets ar…Read More

  3. Increase Access to Productivity with Pallet Jack Access Ramp

    WIP, Assembly & Staging Inventory Flow Optimized with Floor Mounted Pallet Flow Our latest 3D animated product video shines the light on the benefits of the pallet jack access ramp - a Mallard engineered application for pallet flow. The ramp is a creative, cost-efficient solution that allows a pallet jack to access floor-mounted pallet flow in work-in-process (WIP), assembly or staging operati…Read More

  4. A Holiday Message from Mallard Manufacturing

    A well prepared landscape can weather seasonal changes. Each day of the last year was spent working and preparing for the next day, week, month, year. As the year draws to a close and the holiday season is upon us, take time to appreciate all that you’ve accomplished thus far. There will be more to do, of course, but the Mallard team stands ready to work each new challenge with you. Thank you fo…Read More

  5. Mallard’s “How It Works” Examines Pneumatic Pop-Up Device Operation

    Mallard’s pneumatic pop-up device can be installed in a pallet flow lane to improve pick rates, operational flow and warehouse safety. The two most common applications for the pneumatic pop-up pallet separator device are: Install in a pallet flow lane with an Ergo Cell Lift Table at the pick aisle Install within a standard pallet flow lane to serve as a pallet separator that will not require a f…Read More

  6. Pallet Flow Solution as Easy as One, Two, Three

    It’s the holiday season and most of us are looking for ways to simplify our hectic lives any way we can. Our customers are no different. Recently a customer was looking for a pallet flow solution to help them simplify their warehousing processes. It just so happens that this customer manufactures high-end, aluminum bakeware… and since it’s very likely that each of us had a product or two of …Read More

  7. Flex Separator Saves Time & Improves Safety for Case Picking Operation

    Mallard Improves Case Picking from Floor-Level Pallet Flow with Flex Separator High-volume, case picking is a labor intensive, and therefore a costly operation. Mallard floor-level pallet flow equipped with the Flex Separator (FS 200) will shave minutes per pallet, plus improve worker safety, and avert inventory damage to add positive results to your bottom-line. As seen in our 3D animated video, …Read More

  8. Put an End to “Toss & Launch” … Let Gravity Do the Work!

    Watch Proper Pallet Flow Loading & Unloading Pallet Flow Racking is a high-density storage solution using slightly inclined wheeled or roller tracks to store multiple deep pallets. Pallets loaded on the charge side of the lane gently flow in a controlled manner toward the opposite pick aisle for fast, efficient storage and order selection. The efficiency benefits of pallet flow are many includ…Read More

  9. Building the Foundation for Ideal Pallet Flow | Mallard Best Practices

    Up to 90% of Mallard pallet flow lanes are installed on multi-level pallet racking– that’s a lot of uprights and beams creating the essential foundation for your pallet flow system.  Even more critical are the rack design and installation procedures that ensure that this foundation is the best possible for effective, efficient pallet flow performance. The following are Mallard’s best practi…Read More

  10. Full Roller Pallet Flow Drives Home Solution for Plastic Pallets

    Plastic pallets come in all shapes and sizes. They’re heavy-duty or flimsy, flat-bottomed or footed, and even collapsible… and those are just the pallets in our recent pallet flow test! That’s right, 5 very different plastic pallets and load sizes that needed to find a single gravity flow solution for a precision parts manufacturing operation. Full roller pallet flow to the rescue! Why full …Read More