Pallet Flow Design

Pallet Flow Rack - Mallard Manufacturing

How to Create Flue Space in Deep-Lane Pallet Flow Rack

By Mallard Mfg / March 26, 2024

Equipping Deep-Lane Pallet Flow Rack to Satisfy Safety Compliance Pallet flow rack is a go-to for a variety of industrial applications –  from high-volume case picking to mixed-SKU pallet building, but it is most commonly considered for high-density pallet storage. Pallet flow systems consolidate inventory into deep, multi-level SKU lanes with a pitched design that…

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Dual Pallet Flow - Mallard Manufacturing

Important Design & Safety Tips for Deep-Lane Pallet Flow Rack

By Mallard Mfg / April 5, 2022

Pressure-Free Deep-Lane Pallet Flow Rack High-volume SKUs find an efficient home in pallet flow rack. The compact design, easy forklift access, and auto-filled pick face are three great reasons to choose pallet flow; however, one of the biggest advantages is the might of this system regarding deep-lane storage. Pallet flow rack goes toe-to-toe with automated…

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4 Things that Work Against Pallet Flow Rack Productivity

By Mallard Mfg / March 1, 2022

Avoid These Pallet Mistakes to Maximize Pallet Flow Rack Output Everyone knows that good output depends on good input. It is no different with pallet flow rack. Pallet flow is a highly productive storage solution that helps not only improve efficiency but lower labor and equipment costs… but do you know what can work against…

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What Not To Do Re: Pallet Flow Rack Installation & Operation | Mallard Best Practices

By Mallard Mfg / February 8, 2022

Imposter Pallets & Improper Installation Can Wreak Havoc on Pallet Flow Rack As much as you don’t want your pallet flow rack system to underperform, we don’t want that either! Honestly, it should never happen as long as you use your system as designed… unless outside influences are working against you. Let’s take a look…

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Pallet Flow Rack Testing – A Cautionary Tale of Stringer Pallets and Simulated Loads

By Mallard Mfg / November 9, 2021

We’re Not Stringing You Along… What to Know About Stringers in Pallet Flow Rack You are in good hands with Mallard gravity flow rack products. The products are well-engineered and manufactured with precision. We also offer to test your flow rack design, whether pallet flow or carton flow, in our in-house Engineering Testing Lab to…

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Pallet Flow Lane x2 Keeps the Lines Moving for Busy Manufacturer

By Mallard Mfg / November 3, 2021

  Split- & Full-Roller Pallet Flow Lane Combo Improves Warehouse Function Often we test variations of pallet flow lane designs. Sometimes it’s pitch levels, sometimes we test split vs. full roller, and occasionally we even test wheeled vs. roller… but it’s not often we set up two separate pallet flow lanes for entirely different functions.…

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GMA Pallets… or Are They? Looks Can Be Deceiving | Mallard Buyer Beware

By Mallard Mfg / September 21, 2021

Beware Soft Wood Look-a-Like GMA Pallets Google the phrase “pallet shortage 2021” and you’ll quickly find evidence that a genuine threat to productivity exists. The current pallet inventory is too small, and demand is too high. If you are on the short end of that supply, it can be tempting to take anything you can…

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Pallet Flow Rack Takes on Custom Pallets & Pallet Jack Damage

By Mallard Mfg / September 16, 2021

4, 3, 2, 1 Contact – Pallet Flow Rack Success is All About What’s on the Bottom It stands to reason that pallet flow rack would need sufficient contact with the pallet to advance it down the lane effectively. We’ve written a lot about it over the years, and we have another good example of…

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New Knock Down Pallet Flow Supports Boost Durability & Deliver Install & Freight Savings

By Mallard Mfg / August 17, 2021

See All the Customer Advantages of our New Knock Down Pallet Supports Mallard has undergone three plant upgrades in just the past few years. We recently integrated several automation features that speed up our manufacturing process and ensure pinpoint accuracy in cutting, welding, and assembly of our pallet flow rack products. Precision accuracy  and streamlined…

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8 Tips to Avoid Costly Pallet Flow Rack Design Errors | Mallard Best Practices

By Mallard Mfg / April 8, 2021

Pallet Flow Rack Design -Think Ahead to Get It Right As gravity flow rack experts, we know a thing or two about the most cost-effective ways to design pallet flow rack to create a durable, productive storage solution. In a continuation of our Best Practices blog series, we’re updating our tips to avoid common mistakes…

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