Pallet Flow Lane Design
Plastic & Wood Pallets Find Their Groove on Full-Roller Pallet Flow Americans are snacking more than ever these days as snack food availability and options increase significantly. The crunch is on for snack food manufacturers to streamline their processes to meet the demand, and gravity flow is ready to answer the call. The pallet flow…
Read MoreIt’s always important to test non-standard pallets before committing to a pallet flow lane configuration. While the Mallard team has a large variety of products and features to apply to a pallet flow lane to ensure success, on rare occasions we come across pallets that present too many challenges to be able to recommend use…
Read MoreNo one wants to hear the words, “We have a system failure.” When you’re talking pallet flow racking, one component in particular that can cause the system to break down if it is not properly configured into the lane is the speed controller. Speed controllers are vital to the safe operation of the pallet flow…
Read MoreFlex Separator for pallet flow has been updated and improved to meet a greater variety of customer warehouse challenges. A flex separator is installed in floor-mounted pallet flow to optimize high-volume case picking. The deep-lane configuration stores a ready reserve of 4-8 pallets deep; thus, the role of the pallet separator is crucial in removing…
Read MorePallets weighing over 2000 lbs. are not something to be taken lightly. Ok, pun aside, maneuvering heavy pallets around a busy warehouse is a serious safety and productivity concern. Whether consisting of construction materials, frozen foods, auto parts or home décor, pallet flow rack is a valuable tool for protecting your inventory and warehouse staff…
Read MoreEngineering the various components of a pallet flow rack lane is a careful process and fundamental to its success. However, the type of pallet, pallet condition, and the pallet orientation all play pivotal roles in optimizing the effectiveness of the pallet flow rack system. Following is a helpful test video from our Engineering Testing Lab…
Read MoreSuper sacks on pallet flow rack is nothing new in the Mallard engineering testing lab. In fact, in the past we’ve successfully used full roller, split roller and our Magnum wheeled pallet flow lanes to accommodate super sacks, but we’ve never combined two pallet flow styles in one lane… until now. This is one unique…
Read MoreThanks for dropping in to the Mallard “all things gravity flow” blog series. Consider this a public service announcement-type of topic that will hopefully save customers from an expensive warehousing design mistake… let’s talk about properly designing pallet flow rack for a pick module. Pallet flow is an excellent choice for pick modules. It is…
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