1. Planning for Bottle Pick Rack Made Easy with New Spec Sheet

    Mallard’s Bottle Pick Rack improves picking efficiencies for each picks and case-building in wine & spirits order fulfillment. As opposed to storing slower moving SKUs and each picks on static rack, bottle pick rack condenses inventory and provides an orderly gravity flow solution that improves pick rates and accuracy. Bottle pick is easy to install by simply securing the individual flow lan…Read More

  2. Heavy-Duty Equipment Assembly Meets the Mighty Magnum Wheel

    Magnum Wheel Pallet Flow for Optimizing In-Process Assembly of Heavy-Duty Machinery Gravity flow products are effective productivity tools for storage and retrieval of palletized, cased, and cartoned inventory, but before those products are packed and ready to ship, they have to be assembled. Small parts are often stored and staged for assembly in carton flow, but what about big parts? And, for th…Read More

  3. Dual Pallet Separators — Deep-Lane Pressure Relief for Pallet Flow

    Deep-lane pallet flow is a space-saving and economical warehousing solution for high-throughput inventory. Designing a deep-lane system takes careful attention to detail… it can be a lot of pressure, and even more than you may be thinking. A deep-lane pallet flow system, as with any gravity fed system is designed precisely to allow a free flow of pallets from the charge side to the discharge sid…Read More

  4. Building the Foundation for Ideal Pallet Flow | Mallard Best Practices

    Up to 90% of Mallard pallet flow lanes are installed on multi-level pallet racking– that’s a lot of uprights and beams creating the essential foundation for your pallet flow system.  Even more critical are the rack design and installation procedures that ensure that this foundation is the best possible for effective, efficient pallet flow performance. The following are Mallard’s best practi…Read More

  5. Customer Requested… Mallard Delivered and Then Some!

    2.5” Diameter Pallet Flow Handles Heavy-Weight Plastic Pallets The customer is always right, but we also know a thing or two. So, when we were asked to provide a 2.5” full roller pallet flow option to our pallet flow rack product line we were happy to oblige. However, we also felt the need to see if there was any way to improve upon a standard 2.5” roller pallet flow lane… here’s where t…Read More

  6. Happy Birthday America from Mallard Manufacturing

    It’s America’s Birthday once again and we as a nation are 242 years young. Hometown celebrations this week will share much in common despite the distance that separates us… food, fireworks, community, reflection and freedom will be our shared focus. We are proud to be able to provide gravity flow solutions for customers from all over the United States. You bring us interesting warehousing ch…Read More

  7. Mallard Pallet Flow Goes Long… And Scores Big!

    The future of transportation is in these pallets… whether aerospace or automotive, the Mallard team supports progress, so we were happy to accept this recent warehouse storage challenge. A global manufacturer challenged our in-house Testing Lab engineers to design a 9-deep pallet flow lane to help optimize the warehousing of this important, yet, very heavy cargo. Ultimately, several creative, cu…Read More

  8. Pallet Flow Separator Facilitates Efficient Pallet Loading

    Meet the Multitasking EPR-700 The Mallard EPR-700 Empty Pallet Return Separator is used to hold back empty pallets until 5-6 are accumulated into a stack, then the stack is released to flow down to an opposite aisle for unloading. It’s a handy device for product picked from pallets so that the pallets themselves are safely and minimally handled as well as quickly returned for send-out or repleni…Read More

  9. Pallet Flow Rack vs Automated Pallet Shuttle Systems – Which is Right for My Warehouse?

    High-density pallet storage is simply the concept of condensing pallet storage into a smaller warehousing footprint to maximize warehouse space. Simple right? Maybe yes, if you know the right questions to ask when choosing the system that is best for your needs. Static options include: Double-deep selective rack Very narrow aisle (VNA) rack Drive-in/Drive-thru racking Dynamic storage solutions inc…Read More

  10. Runners Take Their Mark to Keep Auto Parts Moving

    Simple Modification Makes Pallet Flow a Reality for Large Metal Crates Our auto parts manufacturing and assembly customers always seem to have interesting pallet and carton flow challenges. This latest pallet flow racking test for a major auto parts supplier is no different. The Mallard in-house testing lab received several  empty crates and others with sample product for testing. As you can see,…Read More