Pallet Storage Rack

Why Lease Off-Site Space When Gravity Flow Rack Keeps Everything In-House

By Mallard Mfg / December 13, 2023

Off-Site Leases? Let Them Go! Choose Gravity Flow Rack Bring Inventory Home What do you spend on off-site leases annually? Whether you lease for seasonal upticks or are simply bursting at the seams, the added space you need may be closer than you think… in fact, it may be right in front of you. Gravity…

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Pallet Flow Rack - Mallard Manufacturing

Cost-Saving Hybrid Pallet Flow Rack Quenches DC Inefficiencies

By Mallard Mfg / December 14, 2022

Pallet Flow Ramps Up Efficiency – Saving Time & Space vs. Floor Stacking Mallard customer and leading beverage distributor recently replaced pallet floor stacking with a deep lane pallet flow system for their high-volume bottled water storage and fulfillment. Now, they have a powerful solution working for them — This 10-deep pallet flow rack system…

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Don’t Hang Up – Pallet Flow Rack Provides Productive Solution for Pet Products

By Mallard Mfg / October 29, 2021

Different Pallet Types Lead to Divergent Pallet Flow Rack Designs Cat people and dog people are designated as such by the comfort one feels with either feline or canine pets. Similarly, there are pallet flow lanes for Euro pallets and pallet flow lanes for cross-board pallets due to the ease of function with each pallet…

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A Deep Dive Into Deep Lane Pallet Flow Rack Design

By Mallard Mfg / February 18, 2021

What does it take to deliver a durable, efficient deep-lane pallet storage system? The Mallard team lays it all out. Pallet flow rack is an ideal warehouse solution for high-density pallet storage. The deep lane gravity flow design maximizes space and allows quick easy access to pallets by segmenting SKUs by lane. Separate load and…

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When Wrong-Way Pallet Orientation is the Right Solution

By Mallard Mfg / January 7, 2021

Pallet orientation is a critical part of pallet flow rack lane design. When we refer to orientation, we are defining the positioning of the pallet stringers (a.k.a. runners) to the direction of flow. Pallets can be positioned for the stringers to flow perpendicular or parallel to the direction of flow. When the stringers run parallel…

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What Do You Call Pallet Flow for LIFO Inventory? Answer: Push-Back Flow Rack

By Mallard Mfg / October 16, 2020

Just because you have Last-In/First-Out inventory needs doesn’t prohibit you from the advantages of a gravity flow rack system. Push-back on pallet flow rails is highly efficient and offers benefits that a traditional push-back system can’t. Push-back on flow rack can go deep lane, upwards of 12 or more pallets deep, while still being low…

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Non-Standard Pallets & Pallet Flow – Making Pallet Alternatives Work | Mallard Best Practices

By Mallard Mfg / September 25, 2020

As businesses search for eco-friendly, cost-effective ways to manufacture and deliver their products, each element of the inventory process is under scrutiny. As a result, our gravity flow rack testing facility has seen an uptick in activity due to the creative pallet choices and materials customers are exploring. As we test different pallet types in…

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Before & After – Pallet Flow Rack Delivers a Tall Order for an Auto Parts Manufacturer

By Mallard Mfg / September 22, 2020

When an auto parts interiors manufacturer found themselves low on space and in need of a make-sense solution to meet growing demand and increasing SKUs, pallet flow rack rolled in to stack up the savings. As you can see from the Before image above, the original plan centered around floor stacking oversized pallets filled with…

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Ergo Cell Pneumatic Separator – Multi-Purpose, Multi-Function Pallet Flow

By Mallard Mfg / July 7, 2020

Take a new look at the Ergo Cell pneumatic pallet separator. As distribution centers shift to handle the uptick in smaller order fulfillment more efficiently and cost-effectively, the Ergo Cell has risen as a very helpful, multi-functional solution. What the Ergo Cell equipped pallet flow lane does is hold pallets in place until they are…

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Everything About Pallets for Designing Pallet Flow | Mallard Best Practices

By Mallard Mfg / June 26, 2020

Making Sense of the Many Shapes, Styles, and Sizes of Pallets Typically, pallet flow rack is designed to flow palletized inventory. Yes, there are times when pallet flow is used for non-palletized inventory, but most systems are used with pallets. To that end, pallets become critical in the pallet flow lane configuration design specs. Mallard…

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