pick module

Side-By-Side Comparison Reveals a “Hole” in Carton Flow Rack Design Options

By Mallard Mfg / June 15, 2022

When it Comes to Carton Flow Rack; We Know Our A, B, Cs Carton flow rack is unbeatable for dense storage, orderly SKU lanes, and efficient loading and picking. Plus, you can customize your solution by matching your inventory specs with the product that delivers the best results –which may have you wondering, “How do…

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A Unique Role for Dyna-Flo Carton Flow in Clever Pick Module

By Mallard Mfg / November 5, 2021

Dyna-Flo Carton Flow Bridges Gap Between In and Outbound Conveyor Top of mind for every retailer, e-comm company, and distribution center is how do we fulfill customer orders quickly, accurately, and most cost-effectively? This pick module design revisits a setup we helped configure for a retailer in what seems like a lifetime ago but was…

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Forward Pick Area – The Economies of Blended Case and Each Pick

By Mallard Mfg / August 4, 2021

Dynamic Pick Reserve with Pallet Flow & Carton Flow Rack A snapshot of modern warehouse challenges would show an industry on the precipice of change. Global supply chain disruptions, demand shifts to smaller, more individualized orders, labor shortages, rising costs, and faster turn rates have magnified the need for streamlined operational changes. Many facilities have…

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Carton Flow Design & Pallet Rack Integration | Mallard Best Practices

By Mallard Mfg / October 31, 2018

Optimizing Carton Flow Applications Through Proper Planning & Execution Carton flow is a warehousing tool frequently used to improve order picking rates and accuracy, reduce both foot and equipment traffic, and more effectively utilize rack and warehousing space. Most carton flow is mounted into pallet rack, but it can be designed as a standalone system…

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Properly Planning Pallet Flow for the Pick Module

By Mallard Mfg / April 11, 2018

Thanks for dropping in to the Mallard “all things gravity flow” blog series. Consider this a public service announcement-type of topic that will hopefully save customers from an expensive warehousing design mistake… let’s talk about properly designing pallet flow rack for a pick module. Pallet flow is an excellent choice for pick modules. It is…

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Dyna-Flo Carton Flow

10 Questions to Ask BEFORE Buying Your Carton Flow System

By Mallard Mfg / January 28, 2016

Carton flow is an invaluable tool for efficient, space-saving order fulfillment of cartons and each items. Each time a customer presents us with a need, we ask several questions to narrow in on the very best system design for today while keeping an eye on potential future needs as well. Here are some of the…

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A Unique Carton Flow Twist Using Dyna-Flo in “Reverse”

By Mallard Mfg / September 29, 2015

They say, “You learn something new every day.”  You’ve probably heard it a hundred times before, maybe more, but isn’t it true?  Even for those of us on the job a very long time. It’s certainly the case for the Mallard team; we get the opportunity to learn something new with each customer and every project…

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How E-Commerce DCs Can Boost Picks & Productivity with Carton Flow

By Mallard Mfg / May 8, 2015

Don’t expect the E-Commerce boom to fade any time soon. Consumers love the instant point-and-click gratification of an online purchase; all from the comfort of their living room couch or on the fly from their mobile devices. Amazon, Zappos, Best Buy and even Home Depot are driving the explosion of new categories each year. With…

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