rainbow pallets

Mixed-SKU Pallet Building – Insider Tips for Semi-Automated Layer Picking

By Mallard Mfg / February 6, 2024

Ergo Build Mixed-SKU Pallet Building Design & Installation Advice A new wave of high-volume mixed-SKU pallet building is gaining momentum. Since the release of Ergo Build, customers have met and exceeded their processing goals. Using specially equipped inbound pallet flow lanes to feed inventory to the pick aisle AND outbound lanes to build and release…

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Ergo Build Layer Pick Separator - Mallard Manufacturing

The Mallard Team Answers Ergo Build Pallet Separator FAQs

By Mallard Mfg / April 4, 2023

You’ve Got Questions, We’ve Got Answers — See Our Top 10 FAQs for Ergo Build The Ergo Build (EB 800) (patent pending) is our newest pallet separator and a new way to look at traditional layer picking. This patent-pending design improves efficiency by streamlining layer pick activity for high-volume mixed-SKU pallet building. The Ergo Build…

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Ergo Build for Layer Picking - Mallard Manufacturing

New Ergo Build Takes Your Layer Pick to the Next Level

By Mallard Mfg / January 10, 2023

Ergo Build with Pallet Flow Boost Layer Pick Productivity & Safety How do you most efficiently build a rainbow? That’s not the beginning of a riddle; it’s serious business, and the answer is simple — Layer pick with Ergo Build & Pallet Flow.  Ergo Build (patent-pending) is our newest pallet separator, and it’s designed to…

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Greater Output & Immediate Cost Savings with Pallet Flow Layer Pick Systems

By Mallard Mfg / December 8, 2020

Considering layer picking for high-volume inventory staging and fulfillment? Good decision. Layer picking builds mixed-SKU (rainbow) pallets far quicker and less costly than hand picking. Customers often see immediate cost savings and up to 10x greater output by eliminating manual case picking and all the related injuries, fatigue, and errors. Supercharge Layer Picking with Pallet…

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Pealing Back the Layers of Pallet Flow Design for Layer Picking

By Mallard Mfg / June 19, 2019

Creating custom palletized orders via a layer pick system means building a pallet, one layer at a time using a layer pick forklift attachment or similar apparatus. The completed pallet is often called a “rainbow” pallet as it is made up of different layers of inventory – i.e. a unique SKU of cases per layer.…

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Building a Rainbow with Pallet Flow Layer Pick Separators

By Mallard Mfg / November 8, 2017

Layer picking is a high-rate, high-SKU order fulfillment application used in warehouses across many industries to increase efficiencies and reduce fulfillment costs.  Layer picking operations are made even more efficient when combined with pallet flow racking equipped with specialty separators from Mallard… but we’re not expecting you to take just our word for it; instead…

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