split roller pallet flow

Snack Food Manufacturer Takes a Bite Out of Inefficient Processing with Pallet Flow Rack

By Mallard Mfg / May 23, 2023

Plastic & Wood Pallets Find Their Groove on Full-Roller Pallet Flow Americans are snacking more than ever these days as snack food availability and options increase significantly. The crunch is on for snack food manufacturers to streamline their processes to meet the demand, and gravity flow is ready to answer the call. The pallet flow…

Read More

Cluster Picking from Pallet Flow Helps Beverage Distributor Meet Demand

By Mallard Mfg / May 9, 2023

Floor-Mounted Pallet Flow Lays the Groundwork for Optimized Cluster Picking A supply chain is only as successful as its weakest link… and just like you, we’re not going to let our customers down. This recent customer installation is a good example of how creatively using floor-mounted pallet flow can deliver cost-effective custom-order picking when you…

Read More

Managing Pallet Size & Load Weight Variations in Pallet Flow Rack

By Mallard Mfg / August 20, 2021

Split-Roller Rack Goes with the Flow of Varying Pallet Size and Inventory Load Weights Designing your pallet flow rack has everything to do with pallet style, condition, and load weight, but what happens when those specs vary? Is pallet flow still an efficient option? We say yes! Well, at least it can be if the…

Read More

Roller Pallet Flow Rack Offers a Fresh Approach to Food Processing

By Mallard Mfg / April 16, 2021

A Shift to Plastic Pallets Drives Pallet Flow Rack Replacement In an industry dedicated to keeping things fresh, inefficiency equals waste, and that’s a no-go for food producers. Luckily, gravity flow solutions like pallet flow rack can help processing and distribution facilities stay on schedule and turn out orders to a hungry public. Pallet flow…

Read More

Split-Roller Pallet Flow Rack Heats Up Production for Cold Storage Food Distributor

By Mallard Mfg / March 23, 2021

Mallard’s Roll with It Profile Series Cold storage by its nature is synonymous with efficiency. Workers need to move quickly to keep inventory within required temperatures and to prevent conditions of cold stress on themselves while in the chilly environment. Pallet flow rack is a high-density, durable and productive solution to meet storage and processing…

Read More

How to Build a Pallet Flow Lane for Plastic Pod Pallets | Mallard How-To

By Mallard Mfg / October 2, 2020

Plastic pallets provide a hygienic, non-splintering, lightweight alternative to standard wooden pallets. While the benefit of the pallet being free from protruding nails and loose boards is always a plus in a pallet flow rack system, it can be a challenge to design around the plastic pallet shape. The Mallard team recommends always allowing us…

Read More

Split-Roller Pallet Flow – When & Why Speed Controllers Make Sense

By Mallard Mfg / September 8, 2020

Pallet flow speed controllers function exactly as the name suggests, they control the speed and tracking of the pallet as it flows down the lane. Speed controllers are recommended in a number of pallet flow lane configurations to ensure system effectiveness and safety. Deep-lane systems, heavy or bulky pallet loads, and non-standard pallets that inconsistently…

Read More

Reduce Warehouse Traffic & Improve Order Processing with Floor-Mounted Pallet Flow

By Mallard Mfg / July 28, 2020

Mount Your Best Offense Against Warehouse Congestion and Rising Costs with Floor-Mounted Pallet Flow Everyone needs an advantage in this era of fast, faster, fastest inventory processing, and order fulfillment. Floor-mounted pallet flow provides several options to configure the most productive workspace and to get… and keep your team moving to meet demand. Uses for…

Read More

Split-Roller Pallet Flow Puts the Brakes on Large Industrial Containers

By Mallard Mfg / March 11, 2020

As a manufacturing business, we can easily see why this global engineering and steel company might use a container like this in their production facility. And, as gravity flow specialists, it’s completely understandable that we can design a pallet flow solution for these hefty vessels… So, that’s just what we did. Containing the Challenges These…

Read More
Roller Pallet Flow Rack - Mallard Manufacturing

When to Set Pallet Flow Rollers High vs. Low | Mallard Best Practices

By Mallard Mfg / January 29, 2020

Mallard full and split-roller pallet flow systems are built to endure rigorous, daily use in busy warehouse and fulfillment operations. Properly configuring your system to go the distance, though, has everything to do with your specific inventory and pallet type. Related to that an important part of the overall system configuration is how the rollers…

Read More