1. Before & After – Pallet Flow Rack Delivers a Tall Order for an Auto Parts Manufacturer

    When an auto parts interiors manufacturer found themselves low on space and in need of a make-sense solution to meet growing demand and increasing SKUs, pallet flow rack rolled in to stack up the savings. As you can see from the Before image above, the original plan centered around floor stacking oversized pallets filled with raw materials. As inventory expanded, so did the time it took for worker…Read More

  2. Dynamic Duo Takes the Pressure Off Deep-Lane Pallet Flow

    Dual Pallet Separators Relieve Back Pressure in Deep-Lane Pallet Flow This dynamic duo, terrific tandem, perfect pressure-removers… ok, we may have run out of rhyming phrases to describe our dual pallet separators, but one look at our video shows why we’re so happy to share the benefits of this product pair with you. As you can see, dual pallet separators are important to deep-lane pallet flow…Read More

  3. Pallet Building Gets an Efficiency Boost with New Pallet Flow Hold-Back Device

    Specially-Equipped Pallet Flow Rack Boosts Pallet Building and Simplifies Storage and Processing Pallet building can be required at different stages of inventory life. Freshly processed and manufactured goods are often palletized for storage and distribution. Also, custom pallets of goods are created for order fulfillment. Either way, the Mallard team has a way to put a spring into your operation …Read More

  4. A Little Push Rolls Out Productivity with Push-Back Pallet Flow

    Tight on space and need efficient pallet storage? How about push-back pallet flow? Push-back pallet flow is loaded and picked from a single aisle saving valuable warehouse space while still providing beneficial reserve storage and automatically replenished pick face. How do we do it? Well, a recent test video from the Mallard in-house Engineering Testing Lab is a great way to show how to design a …Read More

  5. Full Roller Pallet Flow Rack for Drum Container Storage

    Stop Beating the Drum… Just Let It Roll. It’s not uncommon for the Mallard Testing Lab to test a warehouse solution for pallets made of different materials like wood, plastic, or metal. However, we’ve never tested different drum materials in the same pallet flow lane, until now. Our customer specializing in raw materials uses metal, cardboard, and plastic drums of varying size and weights to…Read More

  6. Split-Roller Pallet Flow Puts the Brakes on Large Industrial Containers

    As a manufacturing business, we can easily see why this global engineering and steel company might use a container like this in their production facility. And, as gravity flow specialists, it’s completely understandable that we can design a pallet flow solution for these hefty vessels... So, that’s just what we did. Containing the Challenges These unique metal containers are well-constructed a…Read More

  7. No Matter How You Stack It, Magnum Wheel Pallet Flow Performs

    Single stack or double stacked whichever works better for your inventory and processing, Magnum wheel pallet flow delivers. Take a look at a recent test of palletized, plastic wrapped, boxed inventory in a wide-range of pallet weights (300-1100 lb.) and heights (38” – 116”) to see how to configure a single pallet flow lane to handle a complex range of inventory SKUs. Test Parameters Flow lan…Read More

  8. Pallets are Flipping for this Creative Pallet Flow Rack Solution

    Pallet flow rack is a great time saver in industrial settings whether storage & distribution or manufacturing. Often we think of it for large stocks of palletized inventory, but more often than you may think pallet flow rack is a go-to source for manufacturing and assembly, even when stock items are relatively lightweight and small. It’s the simple, compelling features of flow rack that suit…Read More

  9. Mallard’s Ringing in the New Year & Next Decade of Gravity Flow Solutions

    A New Year, A New Business Milestone 2020 marks Mallard’s 60th year of providing gravity flow solutions for the material handling industry! While supply chain and distribution has changed dramatically over those 60 years, the Mallard team has continued to innovate and expand our solutions and services to benefit customers across a broad spectrum of industries including automotive, food & gro…Read More

  10. Pallet Flow Rises to the Occasion –Careful Case Picking for Luxury Accessories

    Retail goods distribution centers may be similar in function but vary widely in method and operation. A recent Mallard in-house engineering testing lab challenge for a world-renowned luxury accessories manufacturer really put this theory to the test. Their case-picking needs were different from any other retail products fulfillment operation that we’ve supplied… and so it made sense that the b…Read More